§ 559S.4. Materials  


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  • A.

    Concrete

    Class C Concrete shall be used for cast-in-place and precast (formed) box culverts conforming to the requirements of Standard Specification Item No. 403S, "Concrete Structures" and Standard Specification Item No. 410S, "Concrete for Structures", except that Class S Portland cement Concrete will be required for the top slab of direct traffic boxes.

    Portland cement concrete for precast (machine made) boxes shall conform to the current version of ASTM C 1577 and shall have a minimum 28-day compressive strength of 5,000 psi (34.475 mPa).

    B.

    Reinforcement

    Reinforcing steel for cast-in place and precast (formed) box culverts shall conform to Standard Specification Item No. 406S, "Reinforcing Steel".

    Reinforcing steel for machine made boxes shall in accordance with ASTM C1577

    C.

    Jointing Material

    Unless otherwise shown on the drawings, when installing box culverts, the Contractor shall have the option of making joints with preformed flexible joint sealants or with rubber gaskets. Preformed flexible joint sealants for box culvert joints shall comply with ASTM C990, and rubber gaskets for box culvert joints shall comply with ASTM C1677. Mortar shall not be used to seal pre-fabricated joints. Box culvert joint shall be designed to prevent the flow of solids through the joint.

    D.

    Membrane Curing

    Materials for membrane curing for cast-in-place and precast (formed) box culverts shall conform to Standard Specification Item No. 409S, "Membrane Curing". Materials for membrane curing for machine made boxes shall be in accordance with ASTM C1577.

    E.

    Admixtures

    Admixtures for all box culverts shall conform to Standard Specification Item No. 405S, "Concrete Admixtures". Air entraining admixtures shall be added to the mixture to produce concrete with not less than 4, nor more than 7 percent, air content by volume.

    F.

    Granular Backfill

    Materials for Granular Backfill shall conform to Standard Specification Item No. 210S, "Flexible Base".

    G.

    Foundation Rock

    Bedding material shall be 1-inch (25 mm) to 3-inch (75mm) diameter clean gravel or crushed gravel or crushed rock in conformance with Standard Specification Item No. 510 "Pipe."

    H.

    Geotextile Filter Fabric for Bedding Material

    Geotextile filter fabric for bedding material shall be Webtec, Terra Tex NO 4 (AOS US Standard Sieve 70) geotextile fabric or approved equal.